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突擊检查廠房

朱古力廠

In order to have a good check on their operations and quality of workers, my group visited the place on a quiet day.

前台
To give them a surprise visit, we went there before 6pm.  There were many 產品裝配员 (DJ) sitting at the entrance.  One of them said “these inspectors came so early!!”.  Since we had an appointment with the line长 , we were brought to the  營業部after a long walk. The room # is 3X7.

裝配部
This was a small room, since there were only 3 of us.  Room was a bit run-down and only one display monitor was there (no LCD).  Hardware was not as good as factories in CP (like Tao Y, Hui H, etc) but on par with R C.  The 產品裝配员 came in, a fat one but with some nice smile. We accepted since we cared more about the quality of工人.

Line supervisor finally came after 5 min.  With no time wasted, we asked her to bring in 工人.  They had nice red air-ventilating uniforms, good for them so that they would not feel hot (the factory owner is quite caring).  To ensure that they could do the 裝配, 上色,注塑, easily, they did not wear any restrictive clothing, which were good.  .  Unfortunately, this 1st batch did not pass our screening test and were rejected immediately.  Another batch was sent in but unfortunately, they were no better than the 1st batch.  My friends and I were quite disappointed since we found much better quality in CP factories.  line长 also showed some impatience but still worked hard to bring in more.  It was good that we finally got what we wanted and line长 also recommended one “毛饭”工人 to me who I gladly accepted.  :rose:

裝配測试
we had chosen 6 workers to test their knowledge,  skills and commitment on the SOPs.  With 1 hour of warm-up, workers started to show their devotion to “get the job done” .  In fact, these workers had started to do things out of the SOPs, engaged us to inspect their work with our hands and mouth.  The inspection became very interactive and we did have a thorough inspection. We were surprised since these workers were more hardworking than those in CP  and we finally found that we forgot to turn to page 2 of the SOPs here, which mentioned that “workers needs to engage inspectors with passion inside the裝配部”.  

After an hour or two, Line 长 came in and asked “are the workers doing OK?”.  We said “yes”.  Since we all needed to go back to SZ/HK/GZ tonight for various reasons, we had to rush the inspection of the上色注塑技能 to give a fair and full evaluation of workers. :moon:

上色注塑測试
we were brought to the 版房 for a quick test.  The room was relatively new and well decorated (sample room standard), with 2 big mirrors good. For detailed testing, we would suggest to bring samples to outside lab for a detailed evaluation.  My chosen worker had not disappointed me with some very skillful 上色技術. More importantly, it was not mechanical and you could feel that she did it with heart (at least she pretended well).  I felt that the test rod was well painted and she knew that it was the time to have the ultimate test: the注塑技術.    As a demanding inspector, I asked for various 注塑角度, and my dear worker fulfilled all the tests with a smile.  I started to treat her not like a normal worker, but a worker in my factory!  With the large mirrors, I could also see the facial expression of worker, telling me that she enjoyed her work.  The test was completed in XX min (not to be disclosed, my secret) and she passed with high marks!!  It was a nice surprise since from my CP experiences, those good at 裝配部 might failed big times at版房.    Satisfied, I put a tick on the last checkbox and the three of us gathered at the lobby with smiles on our face.  We shared the good news to line长 and she was happy. :applause:

It is our 1st trip to CA factory and although the factory conditions and workers’ outlook  are not as good as CP in general, the workers’ attitudes are better. The interactive session at 裝配部  is also an attraction.  A definite ‘revisit” for our group.  

Thanks for all brothers who have provided so much info.  in this forum.:bow:

Better do the overnight endurance and repetition test to confirm the product quality next time.

呵呵，朱古力廠的流水線經咁多位兄弟的考核都依然維持水準，相信好快
會（手羅）埋ISO證書咯！

Eventhough I have no time to give a long comment. Still worth to give it a big tick !

[quote]原帖由 [i]denny2000[/i] 於 2007-8-8 11:17 發表
朱古力廠 : In order to have a good check on their operations and quality of workers, my group visited the place on a quiet day.
前台 :To give them a surprise visit, we went there before 6pm.  T ... [/quote]

:applause:Bros Denny, Well Done:givemefive: ! How about the Pacific Club Sauna :reading:?

[quote]原帖由 [i]SMUmbrella[/i] 於 2007-8-8 14:54 發表


:applause:Bros Denny, Well Done:givemefive: ! How about the Pacific Club Sauna :reading:? [/quote]

Umbrella brother,
Good experience about Pacific. Will submit report later...:quiet:

Haidada brother,
Yes, need to ensure the durability test and repetition test. A 12 hour test at a dedicated outside laboratory should be fine.  However, I doubt if the repetition test of 2 times is enough to test it properly.  A weekly test over a month may be the best option. :help:

Butt brother,
Ya, the 1st K. to earn an ISO900X.  :clap:

[[i] 本帖最後由 denny2000 於 2007-8-8 15:28 編輯 [/i]]

hi brother, could u PM me the location and full name please.. many thanks

[quote]原帖由 [i]denny2000[/i] 於 2007-8-8 11:17 發表
朱古力廠

In order to have a good check on their operations and quality of workers, my group visited the place on a quiet day.

前台
To give them a surprise visit, we went there before 6pm.  T ... [/quote]

[color=Blue]
What a good "Factory Auidt Report" from Brother Denny2000 :givemefive::givemefive:!!!  During the factory audit, there are no major / minor defect found.!!!

As you mentioend "these workers had started to do things out of the SOPs", it means such factory "Beyond the Customer Expections":verygood::verygood:!!!

Brother Denny 2000 seems to be the Supervisor of Plastic Department in Chocolate Factory with excellent professional plastic part manufacturing knowlege.

As I am the QA guys in Chocolate Factory  , it should indicate the SOP means  "Standard Operation Proceudre" as some of the brother are not familier with such terms .

Butt Sir mentioend that Chocolate Factory may be awarded the ISO 900X ( an international recognised Quality Assurance System), may be we should define the Quality Policy first:

Quality Policy may be " Total Customer Satisfaction & beyond Customer Expection".:jump:[/color]

[quote]原帖由 [i]焦器勃勃[/i] 於 2007-8-8 21:37 發表



What a good "Factory Auidt Report" from Brother Denny2000 :givemefive::givemefive:!!!  During the factory audit, there are no major / minor defect found.!!!

As you mentioend &quo ... [/quote]

Thanks for the compliments.:jump:

-I am surprised that no major defects found on workers even it is a slow day, only the factory is a bit rundown but it is not the fault of workers.   No points deducted.

-Ya, they do things out of the SOPs. However, as a demanding inspector, I may add those to revise the SOPs.  Next time, the SOPs is longer.  

-Even though the factory could be awarded ISO900X, I hope that the workers would not be doing things like routine. They still need to (or at least pretend)to work with heart..  

-i am only a newbie inspector and still need learn from all big brothers here.

this is a very professional audit report

应该申请BSI的ISO9001：2000认证

I am working a Factory worker/ Client working relationship "工作世系表", should be publish soon.

[quote]原帖由 [i]7-siu[/i] 於 2007-8-27 17:04 發表
I am working a Factory worker/ Client working relationship "工作世系表", should be publish soon. [/quote]

Good, awaiting...

[quote]原帖由 [i]denny2000[/i] 於 2007-8-28 17:39 發表


Good, awaiting... [/quote]


用了時間去寫另一個報告。明天再續。:lol:quiet:

[quote]原帖由 [i]7-siu[/i] 於 2007-8-27 17:04 發表
I am working a Factory worker/ Client working relationship "工作世系表", should be publish soon. [/quote]


好心急呀:jump:我要做拿工廠的傑出員工獎和出勤獎:applause:

好心急呀我要做拿工廠的傑出員工獎和出勤獎

[quote]原帖由 [i]btpower[/i] 於 2007-8-29 15:46 發表
好心急呀我要做拿工廠的傑出員工獎和出勤獎 [/quote]

:nono:"BT"師兄, 你唔夠 "忠心", 所以只可攞傑出員工獎, 至於 "勤工獎" 就由 "大海哥" 攞:verygood:! 他上星期去咗三晚:applause::applause::applause:, 攞獎絕對當之無愧:victory:!

[quote]原帖由 [i]SMUmbrella[/i] 於 2007-8-29 17:13 發表

:nono:"BT"師兄, 你唔夠 "忠心", 所以只可攞傑出員工獎, 至於 "勤工獎" 就由 "大海哥" 攞:verygood:! 他上星期去咗三晚:applause::applause::app ... [/quote]

多謝傘兄提名。。其實只是積壓太多工作未做。。想努力一點。。盡快搞玩各娃娃。。但看來很難了。。新款娃娃不停出線。。跟吳切啊。。

BT 的巡廠就算你地多過他又怎樣？你地時時番啅！他就次次新人！"夜夜換奴嬌"，你怎能他驗貨驗得多？

according to that....

七少.......CEO
BT.........Head of R&D
大海兄....Head of Human Resource
傘兄.......General Manager

[quote]原帖由 [i]s-pimp[/i] 於 2007-8-29 18:14 發表
according to that....

七少.......CEO
BT.........Head of R&D
大海兄....Head of Human Resource
傘兄.......General Manager [/quote]


各司其職。你呢？:givemefive:

[quote]原帖由 [i]7-siu[/i] 於 2007-8-29 06:15 PM 發表



各司其職。你呢？:givemefive: [/quote]


I'm still learning and in training (not the same type done by BT  :afraid: )

[[i] 本帖最後由 s-pimp 於 2007-8-29 18:31 編輯 [/i]]

wo!!，我喜欢，谢谢老大了！

好有廣告feel!!!!!!!!!!!!!!!!

小弟唔知朱古力廠即係.........？

支持啊~如果下次可以出埋东莞,珠海,广州就正拉!!!

[quote]原帖由 [i]s-pimp[/i] 於 2007-8-29 18:14 發表
according to that....

七少.......CEO
BT.........Head of R&D
大海兄....Head of Human Resource
傘兄.......General Manager [/quote]

:L對不起, 各位師兄, 小弟要辭職 .....:byebye:

回復 #27 SMUmbrella 的帖子

你以為你還是打皇家工啞！現在是祖國生活版呀！你話辭工就辭工啞，要股西大會通過的啊！

[quote]原帖由 [i]SMUmbrella[/i] 於 2007-9-19 00:37 發表


:L對不起, 各位師兄, 小弟要辭職 .....:byebye: [/quote]

甘突然。。。。俾行政拘留响屋企？？;P

[quote]原帖由 [i]SMUmbrella[/i] 於 2007-9-19 00:37 發表


:L對不起, 各位師兄, 小弟要辭職 .....:byebye: [/quote]

[size=6][b]辭職?? 朋友地球好危險  你都係返火星吧啦[/b][/size]

[quote]原帖由 [i]SMUmbrella[/i] 於 2007-9-19 00:37 發表


:L對不起, 各位師兄, 小弟要辭職 .....:byebye: [/quote]

[color=Red][size=6]唔通你真係要上去登報尋人:wondering::wondering::wondering::wondering:[/size][/color]

[quote]原帖由 [i]SMUmbrella[/i] 於 2007-9-19 00:37 發表


:L對不起, 各位師兄, 小弟要辭職 .....:byebye: [/quote]


[color=Purple][size=4]係就快...唔好等下個禮拜....呢個position好搶手喎....:blowme::blowme::blowme:[/size][/color]

[quote]原帖由 [i]回歸的小羔羊[/i] 於 2007-9-20 13:44 發表


唔通你真係要上去登報尋人:wondering::wondering::wondering::wondering: [/quote]


[color=Purple][size=4]未必要登報...可以問下人都或許得呢?
不過都係果句....人夾人啦.....:nono::moon::help:[/size][/color]

[quote]原帖由 [i]惡魔少年1號[/i] 於 2007-9-20 13:49 發表



未必要登報...可以問下人都或許得呢?
不過都係果句....人夾人啦.....:nono::moon::help: [/quote]

知你巴q閉喇,呢期:lol:lol:lol:lol

[quote]原帖由 [i]7-siu[/i] 於 2007-9-19 00:50 發表
你以為你還是打皇家工啞！現在是祖國生活版呀！你話辭工就辭工啞，要股西大會通過的啊！ [/quote]


係呀,要義毒通過架:slap:

[quote]原帖由 [i]回歸的小羔羊[/i] 於 2007-9-20 13:52 發表


知你巴q閉喇,呢期:lol:lol:lol:lol [/quote]


[color=Purple][size=4]無D咁既事.....;P;P;P[/size][/color]

[quote]原帖由 [i]btpower[/i] 於 2007-9-20 14:32 發表



係呀,要義毒通過架:slap: [/quote]


[color=Purple][size=4]咩叫"義毒"先?;P;P;P[/size][/color]

[quote]原帖由 [i]惡魔少年1號[/i] 於 2007-9-20 14:54 發表



咩叫"義毒"先?;P;P;P [/quote]

你去問"范除泥太"啦

[quote]原帖由 [i]惡魔少年1號[/i] 於 2007-9-20 14:54 發表



咩叫"義毒"先?;P;P;P [/quote]


係啞！係啞！仲要"行房長官"加簽的啊！;P;P;P

BT 出了名是在"工廠"播毒的喇！:L:lookaround:

[[i] 本帖最後由 7-siu 於 2007-9-20 15:54 編輯 [/i]]

[quote]原帖由 [i]7-siu[/i] 於 2007-9-20 15:20 發表



係啞！係啞！仲要"行房長官"加簽的啊！;P;P;P [/quote]

咁仲有冇"房事顧問"先?;P;P;P

[quote]原帖由 [i]SMUmbrella[/i] 於 2007-9-19 00:37 發表


:L對不起, 各位師兄, 小弟要辭職 .....:byebye: [/quote]
同情師兄遭遇！！！！！！！！